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Custom PVC Patches

Waterproof, rubber-like patches for outdoor gear, hats, outerwear, and more

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Built for the outdoors, highly durable and waterproof
Long-lasting performance even in tough conditions
Soft, rubber-like texture for a premium feel
Built for the outdoors, highly durable and waterproof
Long-lasting performance even in tough conditions
Soft, rubber-like texture for a premium feel

PVC Patches


Product Features
PVC patches are ideal for outerwear, outdoor gear, and headwear, offering a rugged, durable look that stands up to everyday wear.

Learn More About PVC Patches

Overview

The high-end rubber look, flat matte finish, and bright colors are right on-trend, appealing to a wide range of markets. PVC patches are soft and flexible, yet durable enough to withstand wear and tear, making them ideal for heavier apparel and outerwear like hats, jackets, backpacks and more.


Two adhesive options:

Heat Applied - to be applied with a professional heat press. Not recommend for heat sensitive fabrics.

Pressure Sensitive - sticker backing for use on hard goods. Not recommended for surfaces that may contain an oil finish such as silicone or any type of outdoor goods.


  • Waterproof
  • Soft and flexible
  • Matte rubber-like finish
  • Available in heat applied and pressure-sensitive options
  • Optional sew channel for permanent adhesion
  • Customizable up to 4 colors
  • Ideal for heat application onto hats, outerwear, heavy apparel, & accessories
  • Pre-production physical sample (QTY of 5) available for a fee
  • Washability/Care Instructions: will withstand up to 25 domestic washing cycles. Machine wash cold.
  • For best results, applying with a heated lower platen is recommended
  • Shelf Life: store at room temperature
  • Minimum Quantity: 25 pieces
  • Recommended Fabrics for Heat Applied: cotton, polyester, cotton/poly blends



Helpful Links

PVC Custom Patch Pricing



1.01-1.50"1.51-2.00"2.01-2.50"2.51"-3.00"3.01-3.50"3.51-4.00"
25-496.576.627.737.758.819.88
50-995.165.196.056.066.887.73
100-2493.563.584.074.094.545.09
250-4992.902.933.153.183.443.82
500-9992.432.472.752.762.963.25
1,000-2,4992.252.262.502.522.702.98
2,500-4,9992.082.082.312.312.482.73
5,000-9,9991.941.942.132.152.302.54
10,000-24,9991.851.872.072.072.212.43

Pricing is in USD - Up to 4 Colors

Art Set Up Fee: $30 (Includes a digital pre-production sample for approval)

Pre-Production Sample: $15

Size = (Length + Width) / 2

Because your design is made especially for you, Custom Logos are non-refundable.

Prices shown are subject to change without notice and are not guaranteed.


Download 2026 Price Guide



Production and Shipping Times

Step 1: Upload your art and pay the set-up fee. Your proof will be sent via email within 2-3 business days.

Step 2: Approve your proof and place your order. Your order will ship within 5-6 business days.

Step 3: Your order ships and you will receive in hand 1-2 business days.

NOTE: All leads times are subject to change. Larger orders may result in additional business days for production. Actual ship times provided during checkout. If design changes are requested after initial proof, a new proof will be sent within stated timeframe, which will extend the overall timeline

Accepted File Types

.AI, .JPG, .PDF, .PNG, .PSD, .SVG


Adobe Illustrator® - all versions

Adobe Acrobat® (PDF) - all versions

Adobe Photoshop® - all versions



Production Details

  • Color: CMYK, RGB, and PMS colors are accepted, but color matching is not guaranteed. A maximum of 4 colors can be used on a single PV+ Emblem. Only solid colors are available, without any gradients.
  • Minimum Size: 0.5" x 0.5"
  • Maximum Size: 4" x 4"
  • Finishes: maximum heights of 3.2 – 3.7mm
  • Minimum Size Within Emblem: Minimum width 0.6mm (including text)
  • Floating Elements: All PV+ Emblems must have a uniform background that support every text and element. Floating elements are not allowed.
  • Sewing Channel: PV+ Emblems can have a channel for seam application, adding a 2 mm line and a 2 mm border to the design.



PVC Application Settings


Hotronix® 360 IQ™ Hat Press
Icon Time: 30 Seconds
Icon Temperature: Upper 280°F | Lower 320°F
Icon Pressure: Medium
Icon Cover Sheet: 1/8" Foam Pad
Heated Upper Platen
Icon Time: 25 Seconds
Icon Temperature: 375°F
Icon Pressure: Medium
Icon Cover Sheet: FlexStyle Silicone Pad
  • Pre-heat bottom platen for 25 seconds and substrate for 10 seconds.



Heated Upper & Lower Platens
Icon Time: 30 Seconds
Icon Temperature: Upper 280°F | Lower 320°F
Icon Pressure: Medium
Icon Cover Sheet: FlexStyle Silicone Pad
Pressure Sensitive Application Instructions
  • Make sure the application area is thoroughly cleaned. Rubbing alcohol can be used.
  • Remove paper backing and press firmly on the desired location.
  • For best results, please allow at least 24 hours cure time.
  • Note: for use on smooth, hard surfaces. Not recommended for surfaces that may contain an oil finish such as silicone or any type of outdoor goods.



Additional Notes

  • When applying to structured caps, it is important to pre-heat the cap for at least 20 seconds due to the thickness of the cap.
  • If using Thermo-Tape™ to secure – remove after emblem cools completely.
  • For best results, applying with a heated lower platen is recommended
  • The recommended time, temperature, and pressure settings are for Stahls' Hotronix® heat press machines. Settings on other heat presses may vary.